Project Highlights:
Ownership and Commodity Evidence
Beixin Minerals aims to manufacture high-quality rare earth products, specifically neodymium, dysprosium, lanthanum, and cerium. Its target market includes the automotive, clean energy technology, and electronics industries, which are experiencing significant growth. In 2014, the global demand for rare earth products reached 126,000 tons, and it is projected to increase by 5% annually for the next ten years. This growth is fueled by technological advancements, especially in the industrial and clean energy sectors. Beixin Minerals' project has the potential to meet a substantial portion of the world's magnet feed demand by producing neodymium and dysprosium. Additionally, the demand for rare earths in the permanent magnet sector is expected to grow at a rate of approximately 10% per year.
Market Position
Beixin Minerals has a comprehensive sales plan that aims to cater to customers at every stage of the RE supply chain. The company has identified the growing importance of supply chain visibility, security, and stability, and has designed its sales strategy accordingly.
To establish a strong foothold in the regional markets of Europe, Japan, South Korea, North America, and local RE's market, Beixin Minerals has implemented a two-pronged approach that involves both direct sales to end-users and partnering with strategic distributors. This approach has proved to be beneficial for the company, as it has enabled it to tap into new markets and expand its customer base.
Moreover, Beixin Minerals has built long-term relationships with key end-users and strategic trading partners involved in key markets. These relationships have helped the company to stay ahead of the competition and provide its customers with high-quality products and services.
Introduction
Beixin Minerals intends to extract, purify, and chemically treat rare earth elements (REs) at the QIXIA location. Afterwards, an intermediate RE product will be transported to Beixin Minerals' own refinery (separation plant) for final processing into valuable RE products. The production plan covers a span of 24 years. The overall setup of the operation consists of three main areas: the mining site, the processing site, and the bore field. In addition, the QIXIA site includes a village for workers' accommodation, utility corridors, and access roads.
Mining and Processing
The ore reserves have the potential to support mining and processing operations for a period of 24 years, with a designed capacity of 40.3 million tons (Mt) throughout the life of the mine. The mining process will focus on selectively extracting rare earth-rich materials in seven stages from open-cut pits. To enhance further processing efficiency and yield a concentrate rich in phosphates and rare earth elements, the initially milled ore will undergo flotation. The resulting tailings, along with the phosphate-rich concentrate, will be transferred to a Residue Storage Facility (RSF) for containment and long-term management.
The concentrate will be sent to a nearby extraction plant. At this facility, several hydrometallurgical processes, including pre-leaching, sulphation, water leaching, precipitation, dissolution, and purification, will be applied. The end products are intended for export and direct sale. Any waste streams generated during the extraction process, such as gypsum, will be neutralized before being transferred to the RSF.
Processing Site
To create RE intermediate products, the processing facility needed to build the following infrastructure:
The concentrate will be transported from the concentrator to the processing site by pumping it through a slurry pipeline made of High-Density Polyethylene (HDPE). The pipeline will be located above ground, enclosed within a compacted earth-banded corridor. Along the pipeline, there will be event ponds positioned at low points to collect any spills or excess slurry. To propel the concentrate slurry through the pipeline, a series of centrifugal pumps will be used. These pumps have been specifically chosen to accommodate a head of 159 m, with the main factor affecting this being the friction losses within the pipe.
The main processing units of the plant include:
In addition to these units, the plant also has auxiliary facilities like a sulfuric acid plant, power generation using steam and gas, water treatment, and other supporting infrastructure and services.
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